The production process of industrial mats is a precise and complex task that involves multiple steps and technologies. The specific production process may vary depending on the type of product and the specific requirements of the manufacturer. Qingdao Jiushan Fiber, as a manufacturer of industrial pads, special industrial fabrics, and transmission belt fabrics, will introduce you to the production process of industrial pads. Generally speaking, the production steps and processes (using our factory's production process as an example) include:
1.Spinning: This is the starting point of the production process, which involves converting raw materials (such as polypropylene, polyester, etc.) into fine fibers. This is a crucial step as it determines the quality and performance of the final product.
2. Twisting: In this step, the fine thread is twisted into stronger threads. This step enhances the strength and durability of the padding.
3. Warping: This step involves sorting and preprocessing the threads for the subsequent weaving process. This is an important step in ensuring product quality.
4. Connection: In this step, the new line is connected to the old line to maintain the continuous operation of the production line. This is the key to maintaining production efficiency.
5. Car blocking: This is a quality control step used to inspect and repair any possible defects. This step ensures the consistency and quality of the product.
6. Inspection: In this step, the product undergoes a comprehensive quality inspection. This is an important step in ensuring that the product meets the expected standards.
7. Burnt: This step involves removing lint from the fabric surface by burning it with flame. This step improves the appearance and texture of the product.
8. Heat setting: This step involves using high temperatures to shape the product to ensure its shape and size stability. This is a crucial step in ensuring product performance.
9. Semi finished product processing: In this step, the semi-finished product is further processed to prepare for the final production step. This step ensures the integrity and consistency of the product.
10. Ultrasonic cutting: This step involves using ultrasonic cutting technology to accurately cut products. This is a crucial step in ensuring precise product dimensions.
11. Inspection and rolling: In this step, the product undergoes a final inspection and is rolled up for packaging. This step ensures the integrity and consistency of the product.
12. Sewing mother buttons: This step involves sewing mother buttons on the product for ease of use. This is an important step in improving product usability.
13. Packaging: Finally, the product is packaged and ready for transportation and sale. This step ensures the safety and integrity of the product.
The above is just a general overview of the production process of Qingdao Jiushan Fiber Industrial Mat. The processing and production of different manufacturers may vary, but it is all these processing techniques. If you need more detailed information, it is recommended to consult Qingdao Jiushan Fiber Company directly to obtain the most accurate information.
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