Customization process for industrial filter fabrics

Release time:2024-08-29

In the field of customizing industrial filter fabrics, every step contains precise technical parameters and personalized requirements. From clarifying filtering requirements to selecting materials, to precise matching of size and shape, and the rationality of interface design, every step cannot be ignored. The strictness of performance testing and effective communication with suppliers are equally crucial. This process not only requires rigor, formality, and strong professionalism, but also language standards to ensure that the final customized industrial filter fabric can fully meet the needs of industrial applications.


1、 Determine filtering requirements

-Filtering accuracy requirement: The size of the filter cloth aperture must be determined based on the size of the particles to be filtered, which is the basis for ensuring the filtering effect.

-Temperature resistance and chemical stability: The selection of materials is determined by factors such as temperature and pH value in the working environment, which directly affects the performance and service life of the filter cloth.

-Filtration efficiency and flow rate: Different production requirements have different requirements for the flow rate and flux of filter cloth, which need to be balanced while ensuring the filtration effect.


2、 Material selection

-Textile materials: synthetic fibers such as polyester, polypropylene, nylon, as well as natural fibers such as cotton and linen, each with its own advantages. They each have advantages in temperature resistance, acid and alkali resistance, wear resistance, and other aspects.

-Surface treatment: Whether coating treatment (such as PTFE coating), heat treatment, etc. is required depends on the specific usage scenario and requirements, aiming to improve the performance of the fabric.


3、 Size and shape

-Accurate size: The size of the equipment and the size of the filter cloth must be precise and error free, which is a prerequisite for ensuring that the filter cloth can be perfectly adapted to the filtration equipment.

-Shape matching: Depending on the specific type of filtering equipment, filter cloth may need to be customized into specific shapes, such as circular, square, strip, etc., to meet different installation requirements.


4 Interface and installation features

-Interface design: The interface design of the filter cloth must match the sealing method of the filtration equipment, which is the key to preventing material leakage.

-Installation convenience: Considering the convenience of maintenance and replacement, the design of the filter cloth should be easy to install and disassemble to reduce operational difficulty and maintenance costs.


5、 Performance testing and validation

-Sample testing: Prior to formal bulk ordering, conducting actual performance testing is a necessary step to verify the actual effectiveness of the filter cloth.

-Compliant with industry standards: Customized filter cloth must meet relevant industry standards and specifications, which is the foundation for ensuring product quality and safety.


Supplier communication and cooperation

-Technical communication: Adequate technical communication with suppliers is key to ensuring accurate understanding of requirements.

-Delivery time and quality control: Clarifying delivery time and quality inspection standards is an important guarantee to ensure that suppliers deliver products that meet requirements on time.

In summary, customizing industrial filter fabrics is a complex and delicate process. It requires us to be rigorous, formal, highly professional, and have language standards in every aspect. Only in this way can we customize filter fabrics that fully meet the needs of industrial applications, thereby optimizing the production process, improving product quality, enhancing resource utilization efficiency, and bringing long-term economic benefits to enterprises.


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